A water tank is one of the most critical infrastructure elements of any building or facility, yet it rarely gets attention until it starts to leak. A leaking tank means far more than lost water: the reinforcement steel inside the concrete corrodes, damp and mould spread into adjacent spaces, and in potable water tanks, maintaining watertightness and hygiene conditions is of particular importance. That is why water tank waterproofing is not a routine repair but an engineering task in which material chemistry, pressure direction and hygiene requirements must be assessed together.
Reinforced concrete water tanks carry a two-directional water load. The stored water exerts constant positive pressure on the walls and floor; if the tank is below ground, groundwater also pushes from outside in the negative direction. Cold joints, tie-rod holes, shrinkage cracks and segregation voids gradually turn into leak paths under this pressure. A permanent solution is only possible when each of these defects is identified and repaired individually, and a lining system suited to the tank as a whole is properly engineered.
EREL Yalitim, built on its founding team's more than 20 years of industry experience, applies waterproofing across Istanbul and the surrounding region. Under the technical supervision of our engineering team, we select the system for each tank according to its pressure conditions and intended use, and run the entire process — from site survey to the final water-tightness test — turnkey and in line with the technical specification. The certified crystalline system we installed in the water tanks of a major airport project is this approach at work on site.
Why Potable Water Tank Lining Is a Specialist Discipline
Not every waterproofing material can be used inside a water tank. Many coatings on the market perform well on foundations or terraces but were never formulated for permanent contact with drinking water; their solvents and admixtures can leach into the water. For potable water tank lining, only coating systems manufactured and approved for drinking water contact should be used. Making that distinction takes more than reading a product label — it requires interpreting technical data sheets and formulation details, and it is precisely where our chemical-engineer-supervised way of working makes the clearest difference.
Hygiene does not end with material selection. A tank interior that is non-porous, seamless and easy to clean makes microbial growth difficult and periodic disinfection more effective. Forming coved fillets in the corners and finishing the surface with a smooth, continuous lining are therefore an inseparable part of the work. This is exactly why we applied a certified crystalline system in the water tanks of a critical infrastructure project: a mineral-based solution suitable for drinking water contact and resistant to negative pressure.
In utility, fire-fighting and process water tanks the hygiene criteria are comparatively relaxed; there the priorities are pressure resistance, crack bridging and long service life. Selecting the right system for the tank type both avoids unnecessary cost and determines how long the waterproofing will last.
- Linings formulated and approved for drinking water contact
- Non-porous, seamless surface finish suitable for disinfection
- Resistance to chlorinated water and constant water pressure
- Resistance to groundwater acting from the negative side
- Coved fillet details at corners and wall-floor junctions
Common Problems in Reinforced Concrete Water Tanks
A reinforced concrete tank pays back the defects of its casting stage as leaks years later. Cold joints at wall-to-slab connections, tie-rod holes left by formwork ties, segregation voids caused by poor vibration and shrinkage cracks are the source of most of the leaks we diagnose in tanks. Because these points work under constant water pressure, leaks patched over with a surface render or paint reappear in short order.
In buried tanks the picture is more complex: when the tank is full, positive pressure acts from inside out; when it is emptied, groundwater applies negative pressure from outside in. A lining that only works on the positive side can blister and detach under the pressure behind it once the tank is drained. Waterproofing applied without analysing the pressure direction is therefore usually short-lived.
Another situation we frequently encounter on site is tanks coated in the past with the wrong material. Every new coat applied over an old lining that has lost adhesion only postpones the problem while making it bigger. The correct approach is to mechanically remove the weak layers and rebuild the waterproofing on sound concrete.
- Cold joints at wall-to-foundation connections
- Tie-rod (formwork tie) holes and segregation voids
- Hairline cracks caused by shrinkage and loading
- Missing details at expansion joints
- Sealing defects around pipe and valve penetrations
Waterproofing System Options for Water Tanks
Crystallizing systems are the solution we recommend most often for reinforced concrete water tanks. Certified mineral-based coatings penetrate the capillary voids of the concrete and form insoluble crystals within the structure, so the waterproofing works inside the concrete section itself rather than as a film on the surface. This lets it perform under both positive and negative pressure; some crystallizing systems, under the conditions specified in the manufacturer's data sheet, may have a limited ability to seal hairline cracks, and thanks to its mineral composition it is suitable for potable water tanks.
Two-component flexible cementitious coatings come to the fore in tanks with moving cracks. Global products of this class tolerate structural movement through their crack-bridging capability; applied with mesh reinforcement, they maintain continuity across joints and connections. For large-volume tanks and structures with problematic substrates, membrane tank lining solutions take over: synthetic membranes such as Ravaproof form a watertight inner liner with welded seams, independent of the existing surface.
Tanks with active water ingress require injection before any coating. Using leading global manufacturers' injection resins, the water paths in cracks and joints are filled under pressure, and the surface lining follows. Which system to use is decided at the site survey based on tank type, pressure direction, crack movement and operating conditions; we deliberately stay away from approaches that prescribe a single product for every tank.
- Crystallizing systems: negative-pressure resistance, potable water suitability
- Flexible cementitious coatings: crack bridging
- Synthetic membrane inner liner: watertightness independent of the substrate (Ravaproof)
- Injection systems: stopping active leaks
The EREL Yalitim Approach to Water Tank Waterproofing
Water tank waterproofing is an application where material chemistry directly determines the outcome; the wrong product choice leads not only to leaks but to degraded water quality. Thanks to our engineering team's chemical engineering background, our system selection goes beyond the manufacturers' data sheets to an assessment of composition, curing mechanism and interaction with water. Our solution partnerships with leading global manufacturers allow us to source the right system for every tank.
Our work is delivered turnkey and to specification: the survey report, system proposal, surface preparation, application and water-tightness test are held under a single responsibility. Corporate references such as our certified crystalline system installations in water tanks at major infrastructure projects and multiple large-scale Proof Membran projects at industrial facilities show that this discipline holds up on closely supervised construction sites as well.
If you are seeing leaks, damp patches or unexplained water loss in your tank, let us identify the source on site. Based in Esenyurt, our team carries out free site surveys across Istanbul and follows up with a written system proposal and a clearly defined scope.
Our Application Process
- 1
Site Survey and Technical Assessment
The tank is inspected in place; its intended use (potable, utility or fire-fighting water), leak locations, the condition of the concrete surfaces and the pressure direction are established. The survey concludes with a written system proposal.
- 2
Draining the Tank and Surface Preparation
The tank is drained and all surfaces are cleaned with pressurized water and mechanical methods. Poorly bonded old coatings, laitance and loose fragments are removed until sound concrete is exposed.
- 3
Structural Repair and Fillet Forming
Tie-rod holes, segregation voids and cracks are filled with repair mortars. Coved fillets are formed at wall-floor junctions and corners, creating a geometry over which the lining can run without interruption.
- 4
Stopping Active Leaks
Points with pressurized water ingress are sealed with fast-setting plugging mortars; where necessary, water paths in joints and cracks are filled with injection resins. Coating starts only on a dry, controlled surface.
- 5
Applying the Waterproofing System
The system selected at the survey — crystallizing coating, flexible cementitious coating or membrane inner liner — is applied at the coat thicknesses and waiting times specified in the manufacturer's data sheet.
- 6
Curing and Water-Tightness Test
Once the coating has completed its curing period, the tank is filled under controlled conditions; the water level is monitored to verify watertightness. The test result is put on record.
- 7
Disinfection and Handover
In potable water tanks, the surfaces are washed and disinfected before the tank returns to service. The scope of work and the systems used are documented in writing at handover.
Frequently Asked Questions
How is water tank waterproofing priced?
The price depends on the tank's area, its intended use, the condition of the existing concrete, whether there are active leaks, and the system selected. Figures quoted without seeing these variables are misleading. We carry out free site surveys across Istanbul and follow up with a written quotation with a clearly defined scope.
Can any waterproofing material be used in a potable water tank?
No. Surfaces in permanent contact with drinking water must only be lined with systems formulated and approved for that purpose. This is why certified mineral-based crystallizing systems are our first choice for potable water tanks; we do not apply solvent-bearing general-purpose coatings in these tanks.
Should a tank be waterproofed from the inside or the outside?
Waterproofing against the stored water is applied to the inner surfaces; in buried tanks with groundwater ingress, the same surface must also perform under negative pressure. Because crystallizing systems work in both pressure directions, internal application is sufficient for most reinforced concrete tanks; the decision is made from the pressure analysis at the site survey.
We have a leak but cannot take the tank out of service for long — what can be done?
Active leaks can be stopped locally with fast-setting plugging mortars and injection techniques, and the full lining renewal scheduled for a period that suits your operations. In tanks with more than one compartment we work compartment by compartment, keeping the water outage to a minimum.
Can new waterproofing be applied over an old coating?
Applying over old coatings that have lost adhesion or whose composition is unknown postpones the problem rather than solving it. The correct practice is to mechanically remove the weak layers and build the new system on sound concrete. The condition of the existing coating is tested at the survey before deciding.
When can the tank return to service after waterproofing?
The time depends on the curing mechanism of the selected system and follows the values in the manufacturer's data sheet. After curing, a water-tightness test is performed; in potable water tanks the tank is not put back into service until post-test washing and disinfection are complete. We share a dated schedule at the survey stage.
